Tuesday, 21 July 2020

Basic Energy saving tips for manufacturers

There are some more basic energy saving steps that everyone should investigate first. These can make a sizable dent on your electricity bills and improve the overall energy efficiency of your facility.

1. Lighting

Switching off lights remains one of the easiest ways to save on energy but it’s surprising how often lights are kept on, even when no one is in the lit area. This problem is compounded in when employees go in and out of various buildings and work areas as they go about their duties.

Incorporate automated lighting systems that make adjustments based on the room’s occupancy or daylight availability. You can also install day/night switches to automatically control outdoor lighting. Additionally, install motion detector sensors that only switch lights on when the area is in use.

2. Turn off and run equipment only when required

Ensure you shut off machinery and equipment when not in use. Walking through your plant after-hours and ensuring equipment is powered down when not in use can result in significant savings over time.

Specifically, reduce the operating pressure of your air compressor, check for leakages, and turn it off completely when not in use. Compressed air alone accounts for 10 per cent of industrial power usage across  industrial sectors, according Compressed Air System Guide.

3. Clean and maintain equipment 

Regular cleaning and planned maintenance of your electrical and mechanical equipment will go a long way towards optimising its performance and lifespan, which can translate to energy efficiency savings.

4. Air conditioning and heating

According to Siemens, heating and cooling uses around 20 to 40 percent of a building’s energy.

Newer heating and cooling systems will be far more efficient than old ones, so it may be worth getting systems more than 10 years old replaced. Both blow heaters and portable radiators use significant amounts of electricity and will chew through the power bills so discourage their use. Lastly ensure your air conditioning and heating are set to the optimum points during the seasons.

‘Setting the temperature to 25 degrees Celsius could cut your office's daily air-conditioning energy consumption by 18 per cent,’ 

5. Insulation

Insulation acts as a barrier against temperature shifts, making it much easier to keep the workplace warmer in winter and cooler in summer. By installing insulation in the roof, and walls of your workspace, you can reduce the amount of energy needed to maintain room temperature during heat loss and heat gain. This is one of the most practical and cost effective ways to make your facility more energy efficient.

6. Replace existing lights with LED

LED bulbs use about a quarter of the energy to produce the same light as halogens and can last five to ten times longer. This makes them the logical lighting choice for energy savings, particularly when manufacturing workspaces need adequate and plentiful lighting.

Add caption

7. Check air conditioning lines

Make sure that pipe lagging on all refrigerant lines are intact as insulation is absolutely crucial, especially if the air conditioner is an outdoor unit. If the air conditioner lines are not insulated, it's just absorbing heat from the environment and cooling the outside air instead of the building and vice versa in winter.

8. Hire an Energy Audit or Power Quality Company (Emerich Energy)

Power Quality Experts like Emerich Team & Energy auditors are specialists who are trained to look through your factory and offices, and come up with professional ideas for helping you cut energy consumption rates. Think Power Quality consultant who helps you figure out legal ways to cut down your tax rates. Energy auditors can also look through your electricity bills to see if your utility company has been ripping you off, and proffer effective solutions to that.

9. Buy Emerich Brand Energy Saving Equipments

When buying new equipment, make sure they are designed to conserve energy. Equipment manufacturers are becoming increasingly aware of the need for people to conserve energy at their offices and factories so they now make energy efficient versions of their products. Look out for these versions anytime you need to replace or purchase new equipment and if you can afford it, you could change all your old equipment to new, energy efficient ones.

10. Use Renewable Energy Sources

Solar energy can give you a free source of energy that you can use without having to pay a dime. Consider installing a solar panel in your office or factory so that you can take advantage of solar energy instead of paying for electricity.

Follow Our Blog and read other Interesting Articles, Subscribe our LinkedIn Page for More Updates